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山東創杰智慧裝備科技有限公司

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 公司團隊專注于整廠表面處理、涂裝、環保設備的研發,如噴漆房、烘干房、打磨房、噴砂房、拋丸房、焊煙除塵設備、鑄造除塵除廢氣設備、布袋除塵器、濾筒除塵器、旋風除塵器、VOCs廢氣處理設備、沸石轉輪+RCO、沸石轉輪+RTO、活性炭吸附脫附+催化燃燒設備、噴漆線、噴粉線、電泳線、前處理線、涂裝線、自動涂裝線等環保設備交鑰匙工程。

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多工位焊煙除塵設備的使用說明
來源:http://www.52campus.cn/ 發布時間:2023-12-04

焊接產生的煙塵廢氣經吸氣罩、柔性吸氣臂瞬間收集后,由主管道進入集中式焊煙除塵器,柔性吸氣臂的骨架類似于人的手臂,能夠在吸氣臂長度范圍內的空間內懸停。在吸氣罩的位置上設計了獨特的旋轉結構,保證了吸氣罩能夠通過任意方位對準焊接位置。

The smoke and exhaust gas generated by welding are instantly collected by the suction hood and flexible suction arm, and then enter the centralized welding smoke dust collector through the main pipeline. The skeleton of the flexible suction arm is similar to a human arm and can hover in the space within the length range of the suction arm. A unique rotating structure has been designed in the position of the suction hood, ensuring that the suction hood can be aligned with the welding position in any direction.

吸氣罩通過流體設計和氣流模擬,使吸氣臂能夠大量和范圍的捕捉焊接過程中產生的煙塵。為了能夠完全捕捉一個工位上產生的所有粉塵,也可以設計成頂吸罩,一般外形為四棱臺形。

The suction hood allows the suction arm to capture a large amount and range of smoke and dust generated during the welding process through fluid design and airflow simulation. In order to fully capture all the dust generated on a workstation, it can also be designed as a top suction hood, usually in a pyramid shape.

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煙塵收集后,煙塵廢氣在集中式焊煙除塵器內被高效凈化濾筒阻截凈化,部分大顆粒煙塵由于重力作用落入除塵器下部的灰斗,另一部分小顆粒煙塵在風機負壓作用下附著在濾件外側,脈沖閥在控制儀的控制下,每隔一定時間,自動對系統濾件由里至外進行反吹清灰,反吹過程中小顆粒粉塵落入灰斗內收集,積累到一定量的粉塵后,需要外運處理。潔凈的氣體穿過濾筒,進入排氣口,在離心式通風機的作用下由煙囪排入到大氣中。

After the collection of smoke and dust, the smoke and waste gas are intercepted and purified by efficient purification filter cartridges in the centralized welding smoke dust collector. Some large particles of smoke and dust fall into the ash hopper below the dust collector due to gravity, while another small particle of smoke and dust adheres to the outside of the filter under the negative pressure of the fan. Under the control of the control instrument, the pulse valve automatically blows back the system filter from inside to outside for cleaning at certain times, During the reverse blowing process, small and medium-sized dust particles fall into the ash hopper for collection, and after accumulating a certain amount of dust, they need to be transported out for treatment. Clean gas passes through the filter cartridge, enters the exhaust port, and is discharged into the atmosphere through the chimney under the action of a centrifugal fan.

集中式焊煙除塵器特點

Characteristics of centralized welding smoke dust collector

1、全自動的清灰系統,濾材清理更加方便快捷,不需要停止主機和其他操作。當濾筒表面飽和阻力達到一定的數值時,自動清潔功能開啟,并在主機工作過程中依次對各濾筒單元進行單獨反吹清潔,保障集中式焊煙除塵器始終處于良好的工作狀態。

1. The fully automatic ash cleaning system makes filter material cleaning more convenient and fast, without the need to stop the host and other operations. When the saturation resistance on the surface of the filter cartridge reaches a certain value, the automatic cleaning function is activated, and each filter cartridge unit is individually backwashed and cleaned during the operation of the host, ensuring that the centralized welding smoke dust collector is always in good working condition.

2、濾筒采用進口聚酯纖維過濾材料,過濾效率達99.5%,濾筒使用壽命比普通濾料在正常使用條件要長很多,可選擇配置不同濾料的過濾筒,如覆膜濾筒、阻燃濾筒,以滿足不同性質煙塵的清除或空氣過濾。

2. The filter cartridge is made of imported polyester fiber filter material, with a filtration efficiency of 99.5%. The service life of the filter cartridge is much longer than that of ordinary filter media under normal use conditions. Different filter media can be selected for configuration, such as membrane covered filter cartridge and flame-retardant filter cartridge, to meet the requirements of removing smoke and dust of different properties or air filtration.

3、濾筒更換方式為抽取式,不需要使用任何輔助工具,便可進行更換。左、右側面均設有管路接口,用戶可根據使用場合自由選擇。濾筒 15°傾斜抽屜式安裝,可使濾筒拆換更方便,而且集中式焊煙除塵器本體內不設置傳動部件,減少了維修時間。

3. The replacement method of the filter cartridge is extraction type, and it can be replaced without the use of any auxiliary tools. There are pipeline interfaces on both the left and right sides, and users can freely choose according to the usage situation. The 15 ° inclined drawer installation of the filter cartridge makes it more convenient to disassemble and replace, and the centralized welding smoke dust collector does not have transmission components inside, reducing maintenance time.

4、所配置的高性能離心風機,吸風量大,吸力強。可通過控制板面上的數字儀表來觀察過濾筒的運行狀況。集中式焊煙除塵器,凈化顆粒精度可達0.01μm,可以極大的改善整體空間煙塵污染狀況。

4. The high-performance centrifugal fan configured has a large suction volume and strong suction force. The operation status of the filter cartridge can be observed through the digital instrument on the control panel. Centralized welding smoke dust collector, with a particle purification accuracy of up to 0.01 μ m. It can greatly improve the overall smoke and dust pollution situation in the space.

5、可根據安裝空間的需要采用不同列數、行數的濾筒任意組合;設備過濾面積占用的空間小,可替用戶節約大量空間資源,間接減少用戶的一次性投資成本。模塊式組合,大小不僅可以隨意選擇,還可以擴大原有組合,增加除塵機組。

5. Filter cartridges with different column and row numbers can be freely combined according to the needs of installation space; The filtering area of the device occupies a small space, which can save users a lot of space resources and indirectly reduce their one-time investment costs. Modular combination, the size can be freely selected, and the original combination can be expanded to add dust removal units.

更多的關于多工位焊煙除塵設備的問題或者詳細的內容,請進入我們公司的網站:http://www.52campus.cn網站中會有很多的內容僅供參考。

For more questions or detailed information about multi station welding smoke and dust removal equipment, please visit our company's website: http://www.52campus.cn There will be a lot of content on the website for reference only.

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